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Super Cut Iris Scissors Serrated for slip free cutting curved 11cm Tungsten Carbide
Super Cut Iris Scissors Serrated for slip free cutting curved 11cm Tungsten Carbide
Our products are according to international standards
Home Manufacturing Process

Production/Manufacturing have many steps to make high quality Instruments for long time uses.
Here’s we go through some Manufacturing steps for your Review.

Production Tour

  • Raw Material / Steel
  • Forging Process
  • Forging Inspection
  • Machining
  • Milling
  • Inspection
  • Filling
  • Filling Inspection
  • Binding and Temper
  • Snaffling Fitting
  • Plant or Heat Treatment
  • Polishing / Instruments finish
  • Q. A Inspection 2%
  • Ultrasonic Cleaning
  • Lubrication
  • Tuck checking
  • Etching
  • Cleaning and Checking
  • Q. A Inspection 4 %
  • Packing
  • Labeling
  • Delivery

Surgical/Dental Instruments Manufacturing Steps

1. Steel

The most important thing in the production is Quality of steel. The best you select the best you produce. We use our imported best quality German steel as required by our Reliable and valued customers. And this is all to ensure the finest quality steel.

2. Forging

With the help of dyes and hammers the process being run of cutting shaped raw instruments. In the forging process, our skilled Craftsman give life to the metal and give it the rudimentary shape that will go through series of complicated processes.

3. Forging Inspection

At the stage of forging inspection, every forged tool comes for checking to ensure no piece contains any cracks or is reshaped beyond the acceptable limits. There are further steps for checking the quality of raw instruments: -

       a. Shape fault

       b. Broken

4. Machining

In this process forging is cut or shaped by machines i.e. the tool get cutting sharp edges and raw material in the specific demanded shape. Here instruments are taking their specific shape through grinding and hammers. For this purpose, extremely skilled labor is required and this process is carried out by instrument specialists only.

5. Milling

In this process, Drilling of holes in the instruments where required for screws. Different kinds of screwing machines are used here and instruments are made pairs. If Instruments have any different in whole even the slightest difference in whole positions will suffer otherwise.

6. Inspection

At this stage, all the instruments are inspected not only for machining and milling, but for every process they have been go through for inspection. At this stage only best instruments are selected and instruments with little holes and manufacturing faults are again sorted out.

7. Filling

At this stage the steel is not too hard yet so the process of filling is used to shape the instruments in the exact shape they are required to be. The workers match the shape exactly with the samples or the specific shape provided them at this stage. So here the instruments get most similar of their shapes at this stage.

8. Filling Inspection

At the filling inspection, filling the inspection is made. The measurements and shapes are checked according to samples.

9. Binding and Temper

At this step every instruments are bound in groups of 12 pieces. Then workers put them in temper machine which is filled with a particular material. Than instruments are tempered and it’s have ensured that every instrument gets equal heat and treatment so a consistent quality would be achieve.

10. Snaffling Fitting

Snaffling fitting is for scissors and forceps they are in two pieces so they are joined in this process with screw. Scissors and forces are usually joint with two kinds of joint. Some instruments joint with the Lap joint and some are with the Box joint and it depends on choice.  Tweezers shape Forceps are joined before and their joint is leveled with a machine by burning the raw material on the joint so there is no any doubt in fitting. At the same stage, instruments are filled to eliminate welding suspensions.

11. Plant or Heat Treatment

At the plant or heat treatment instruments are dipped in a material to harden the material by hanging for five minutes.

12. Polishing

Instruments get there finish here. For example if instrument have to polish or Satin and gold finish. Till this point at manufacturing stage, all the necessary shaping is done. Polishing makes every millimeter of instrument clear and if any instruments with hidden defects are still there. They will reveal could be sorted out.

13. Q. A Inspection 2%

2% of each lot of instruments is checked by executives and then go the further processing. In inspection they see each and every part and defective parts are marked with red marker and if rejected they will send to polishing again.

14. Ultrasonic Cleaning

In this process the instruments are dipped in two materials for cleaning the polish raw thing on it. It take times 1 min. for first material and then for half min. to other material. Ultrasonic cleaning cleans any polishing material stuck and leaves the instrument crystal clear.

15. Lubrication

At this step all the instruments involving screws are lubricated. Lubricating the instruments moveable portions facilitates the instrument movement.

16. Tuck checking

In this process our workers check the cuts and all the blocks of instruments just by viewing the instruments individually.

17. Etching

In this process all instruments are comes to get etching stamp. Our skilled workers put stamp on each instruments by putting each instruments on stamp pad and burning process. To make the stamp reliable and even sustainable under high boiling temperatures this stamping procedure is done by electric etching machines when instruments are sterilized.

18. Cleaning and Checking

Now, at cleaning and checking process all instruments are cleaned and checked again one by one.  To do these process again the checking for operation, measurements, polish and usability.

 19. Q. A Inspection 4 %

In the Q. A Inspection 4% of the all instruments are get inspection by Quality achievement Directors. Samples for inspection are taken adventionaly and they are observed to every bit of detail. Even the smallest difference from quality standards could make result in refuse of whole lot.

20. Packing

The packing of instruments to make a shipment is done here. Packing in boxes each contains 100 pieces. Than 10 Boxes go in a Carton. Carton must be harden, which can save the instruments till it reach at the Customer door.  Here instruments must be packed with the sense of sizes and types. All Instruments boxes are properly labeled and stored in proper storing environment. Label will show the item code and full description to make the customer feel easy to find there required instruments from a carton.

21. Labeling

Labels are put in this process. If required. Putting labels is the customer service from us.

22. Delivery

These processes are also include but these are depends on customer requirement.

·          Passivation on instruments

·          Boil Test

·           Gold plating in different manner.

·          Copper Sulphate test.

 


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